Phosphor Bronze Wire Mesh Excellent Corrosion Resistance Especially In Marine And Industrial Environments
Phosphor Bronze Woven Wire Mesh Introduction:
Copper woven wire mesh is crafted from pure copper wires (99.9% Cu) or high-copper alloys. The wires are woven into grids using techniques like plain, twill, or Dutch weaves. The process involves drawing copper into thin wires, followed by annealing (heat treatment) to enhance flexibility for intricate weaving. Unlike brass or aluminum, copper’s natural softness requires careful handling during fabrication.
Copper woven wire mesh is unparalleled in applications demanding conductivity, corrosion resistance, and antimicrobial properties. While softer and costlier than steel or aluminum, its unique benefits make it indispensable in electronics, medical, marine, and decorative sectors. Proper selection of weave, mesh size, and surface treatment ensures optimal performance and longevity.
Weaving Methods: Plain Weave, Twill Weave
Specifications
| Phosphor Bronze Woven Wire Mesh |
| Mesh Count | Wire Diameter (mm) | Aperture Size (mm) | Open Area Rate (%) |
| 6 | 0.40 | 3.833 | 81.99 |
| 0.50 | 3.733 | 77.77 |
| 0.60 | 3.633 | 73.66 |
| 0.70 | 3.533 | 69.66 |
| 8 | 0.40 | 2.775 | 76.39 |
| 0.50 | 2.675 | 70.98 |
| 10 | 0.35 | 2.190 | 74.30 |
| 0.40 | 2.140 | 70.98 |
| 0.50 | 2.040 | 64.50 |
| 12 | 0.35 | 1.770 | 69.66 |
| 0.40 | 1.716 | 65.77 |
| 0.50 | 1.616 | 58.33 |
| 14 | 0.30 | 1.514 | 69.66 |
| 0.35 | 1.464 | 65.13 |
| 0.40 | 1.414 | 60.76 |
| 0.50 | 1.314 | 52.47 |
| 16 | 0.25 | 1.337 | 70.98 |
| 0.27 | 1.317 | 68.87 |
| 0.40 | 1.187 | 55.95 |
| 18 | 0.15 | 1.261 | 79.87 |
| 0.17 | 1.241 | 77.35 |
| 0.19 | 1.221 | 74.88 |
| 0.21 | 1.201 | 72.45 |
| 0.25 | 1.161 | 67.7 |
| 0.30 | 1.111 | 62.00 |
| 0.40 | 1.011 | 51.34 |
| 20 | 0.19 | 1.080 | 72.31 |
| 0.21 | 1.060 | 69.66 |
| 0.25 | 1.020 | 64.50 |
| 0.30 | 1.970 | 58.33 |
| 0.40 | 0.870 | 46.92 |
| 22 | 0.25 | 0.904 | 61.38 |
| 24 | 0.15 | 0.908 | 73.66 |
| 0.20 | 0.858 | 65.77 |
| 0.30 | 0.758 | 51.34 |
| 0.35 | 0.708 | 44.79 |
| 30 | 0.12 | 0.726 | 73.66 |
| 0.13 | 0.716 | 71.64 |
| 0.15 | 0.696 | 67.70 |
| 0.17 | 0.676 | 63.87 |
| 0.19 | 0.656 | 60.15 |
| 0.20 | 0.646 | 58.33 |
| 0.27 | 0.576 | 46.39 |
| 40 | 0.12 | 0.515 | 0.020 |
| 0.15 | 0.485 | 0.019 |
| 0.18 | 0.455 | 0.018 |
| 0.20 | 0.435 | 0.017 |
| 50 | 0.12 | 0.388 | 58.33 |
| 0.13 | 0.378 | 55.36 |
| 0.15 | 0.358 | 49.66 |
| 0.20 | 0.308 | 36.75 |
| 60 | 0.10 | 0.323 | 58.30 |
| 0.11 | 0.313 | 54.76 |
| 0.12 | 0.303 | 51.34 |
| 0.15 | 0.273 | 41.68 |
| 0.17 | 0.253 | 35.81 |
| 0.19 | 0.233 | 30.38 |
| 80 | 0.08 | 0.237 | 55.72 |
| 0.09 | 0.227 | 51.34 |
| 0.10 | 0.217 | 46.92 |
| 0.12 | 0.197 | 38.69 |
| 100 | 0.07 | 0.184 | 52.48 |
| 0.08 | 0.174 | 46.92 |
| 0.09 | 0.164 | 41.69 |
| 0.10 | 0.154 | 36.75 |
| 120 | 0.05 | 0.162 | 40.51 |
| 0.06 | 0.152 | 35.65 |
| 0.07 | 0.142 | 31.11 |
| 0.08 | 0.132 | 38.69 |
| 150 | 0.06 | 0.109 | 41.68 |
| 0.07 | 0.099 | 34.41 |
| 180 | 0.05 | 0.091 | 41.68 |
| 0.06 | 0.081 | 33.03 |
| 200 | 0.05 | 0.077 | 36.75 |
| 250 | 0.04 | 0.061 | 36.75 |
| 300 | 0.04 | 0.044 | 27.83 |
| 325 | 0.035 | 0.043 | 30.48 |
| 0.04 | 0.038 | 23.83 |
| 400 | 0.03 | 0.033 | 27.83 |
| Mesh Count | Wire Diameter (mm) | Opening Size (mm) | Application Example |
| 10 | 0.6 | 1.94 | Coarse filtration, screens |
| 40 | 0.25 | 0.39 | Dust filtering, insect screening |
| 100 | 0.1 | 0.154 | Fine filtration, EMI shielding |
| 200+ | <0.07 | <0.06 | Ultra-fine filtration |
Features of Phosphor Bronze Wire Mesh(cloth):
High Conductivity: Exceptional electrical and thermal conductivity, superior to most metals.
Corrosion Resistance: Resists atmospheric and moisture corrosion; forms a protective green patina over time.
Antimicrobial: Naturally inhibits bacterial growth, ideal for sanitary environments.
Malleability/Ductility: Easily shaped without cracking, suitable for complex designs.
Non-Sparking: Safe for flammable or explosive environments.
Aesthetic Appeal: Distinctive reddish-gold color, often used decoratively.
Weight: Heavier than aluminum but lighter than steel.
Unmatched electrical/thermal conductivity.
Antimicrobial and corrosion-resistant.
Aesthetic versatility and non-sparking safety.
Fully recyclable and eco-friendly.
Types and Variations:
Weave Patterns: Plain weave (standard), twill (dense), Dutch weave (ultra-fine filtration).
Mesh Specifications: Wire diameter (0.03–2.0 mm), mesh count (1–200 openings per inch).
Surface Treatments: Lacquered, tin-plated, or coated to prevent tarnishing.
Alloys: Rarely alloyed but may include trace elements for enhanced strength.
Application of Phosphor Bronze wire mesh(cloth):
Electrical/Electronics: EMI/RFI shielding, grounding meshes, and circuit board components.
Decorative: Architectural facades, light fixtures, and artistic installations.
Filtration/Sieving: Fine filtration in laboratories, food processing, and pharmaceutical industries.
HVAC Systems: Corrosion-resistant air vents and anti-microbial screens.
Medical: Antimicrobial screens for hospitals and cleanrooms.
Marine: Components for boats and coastal structures due to saltwater resistance.
Agriculture: Pest barriers and plant supports.
Roofing: Lightning protection and architectural detailing.
EMI shielding in electronic devices.
Decorative room dividers in luxury interiors.
Laboratory sieves for particle analysis.
Antimicrobial screens in hospital ventilation systems.
Sculptural elements in public art installations.
| Industry | Use Case |
| Electronics | EMI/RFI shielding in sensitive equipment |
| Marine | Seawater filters, corrosion-resistant screens |
| Aerospace | Fuel and hydraulic system filters |
| Chemical | Precision filtration of corrosive fluids |
| Music | Used in reeds and springs (non-mesh form) |
| Crafts/Art | Jewelry, sculpture, model making |
Packing:
Phosphor Bronze wire mesh is packed in rolls,winding on a paper tube,wrapped in moisture-proof paper or plastic film, outside wooden cases or wooden pallet.
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